2025 NEWAY PM2040U Bridge Mill with Kessler 5-Axis Head – Precision CNC Machining for Complex Part Production
The 2025 NEWAY PM2040U Bridge Mill is a high-performance CNC machining center designed to deliver exceptional versatility, precision, and reliability for complex part production. Featuring a German Kessler 5-axis head, this machine enables advanced multi-directional machining for highly intricate geometries, making it ideal for industries such as aerospace, automotive, medical, and general manufacturing. Engineered for both high-precision and high-volume production, the PM2040U ensures superior machining performance with outstanding flexibility.
Key Features:
German Kessler 5-Axis Head: The advanced Kessler 5-axis head enables precise, multi-angle machining, offering excellent flexibility and reducing setup times for complex, multi-sided parts.
Bridge Mill Design: The rigid bridge design of the PM2040U enhances stability and minimizes vibrations, ensuring high-precision results even when machining large, heavy parts.
High-Speed CNC Spindle: Offers fast material removal rates and exceptional surface finishes across a range of materials, including aluminum, steel, and titanium.
Precision Linear Guideways: Ensures smooth, accurate motion for improved part accuracy and repeatability, enhancing overall machining performance.
Advanced CNC Control: User-friendly control system allows for quick setup and programming, optimizing workflow and improving productivity.
Automatic Tool Changer (ATC): Increases efficiency by reducing downtime with fast and reliable tool changes, making the machine ideal for both low and high-mix production environments.
Efficient Chip and Coolant Management: Optimizes chip removal and coolant flow, ensuring a clean work environment and improving machining efficiency during long production cycles.
The 2025 NEWAY PM2040U Bridge Mill with the Kessler 5-axis head is the ideal choice for manufacturers seeking a flexible, high-performance CNC machining solution. With its advanced features and precision engineering, the PM2040U ensures consistent, high-quality results, enhancing productivity and performance in complex machining tasks.
CAPACITY
Table Size 158” x 79” (4,000 × 2,000 mm)
Spindle Nose to Table 7.9” - 49” (200 - 1,200 mm)
Max. Table Load 44,000 lbs. (20,000 kg)
Distance between Columns 110” (2,800 mm)
TRAVEL
X Travel 165” (4,200 mm)
Y Travel 126” (3,200 mm)
Z Travel 39” (1,000 mm)
SPINDLE
Manufacture German Kessler
Spindle Motor (S1 /S6) 62HP(46KW)
Spindle Speed 24,000 rpm
Max. Torque 73 NM (54 ft-lb)-S6
Spindle Taper HSK-A63
X-AXIS
Rapids 787ipm (20 m/min)
Cutting Feed rate 591 ipm (15 m/min)
Slide way two heavy-duty roller guide ways
Y-AXIS
Rapids 787ipm (20 m/min)
Cutting Feed rate 591 ipm (15 m/min)
Slide way two heavy-duty roller guide ways
Z-AXIS
Rapids 787ipm (20 m/min)
Cutting feed rate 591 ipm (15 m/min)
Slide way four heavy-duty roller guide ways
A-AXIS
Max torque 1,150 Nm
Max speed 100 rpm
Index angle ±105°
Positioning Accuracy ±5 arc second
C-Axis
Max torque 810 Nm
Max speed 100 rpm
Index angle ±360°
Positioning Accuracy ±3 arc second
GENERAL
Power required 220V, 3 phases
Power Consumption 120 KVA
Air System Pressure 6-8 bar
Coolant Tank Capacity 265 gallons (1,000L)
Machine Gross Weight 99,000 lbs. (45,000 kg)
Floor Space (L x W X H) 36’ x 18’ x 20’ (11,000 x 5,500 x 6,000 mm)
3-color cycle light
1,000 Liters coolant tank
Air gun
Air conditioner electric cabinet
Automatic lubrication system
Absolute encoder feedback system
Chip conveyor
Foundation kit with leveling screws and pads
Hydraulic system
Heidenhain Linear scales on X, Y, & Z axis
Heidenhain Angular scales on A & C axis
Nitrogen Control Hydraulic Counter-Weight Balance System
Oil skimmer
Operation manual
Pneumatic system
Remote MPG
Scrap cart
Spindle chiller
Two internal chip augers
Toolbox with hand tools
Water gun
Way covers in all axes
Full splash guard
Work light
OPTIONAL ACCESSORIES
Upgrade to High Torque Kessler HSK-A100 spindle, 55 KW (74 HP), Max.
rpm: 12,500; Max torque: 320 NM@500 rpm
Renishaw RMP60 radio part probe
Renishaw RTS tool Pre-setter
Blum NT Laser Tool Probe
24-tool ATC
40-tool ATC
60-tool ATC
300 PSI CTS
450 PSI CTS
Full wall enclosures
Roof enclosures
Oil mist collector
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